Dense Castables 01
Conventional Dense Castables
Fireclay to high alumina
Cement-bonded castables for general-purpose linings. Easy to install and forgiving on site.
Typical applications Furnace walls, roofs, burner zones, kiln hoods
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Dense Castables 02
Low Cement Castables (LCC)
Reduced lime content
Lower cement content means higher hot strength, lower porosity and better slag resistance.
Typical applications Ladles, reheating furnaces, cement kiln nose rings
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Dense Castables 03
Ultra-Low Cement Castables (ULCC)
Minimal lime content
Maximum density and hot strength for severe thermal and mechanical duty.
Typical applications Ladle wear linings, skid pipes, high-wear zones
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Dense Castables 04
Self-Flow Castables
Vibration-free placement
Flows around anchors and into complex forms without vibration, for dense, joint-free linings.
Typical applications Complex shapes, anchored linings, tight spaces
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Dense Castables 05
Alumina-SiC Castables
Al₂O₃ + SiC
Silicon carbide boosts erosion, slag and thermal shock resistance.
Typical applications Blast furnace troughs and runners, hot-metal handling
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Dense Castables 06
Tabular Alumina / Mullite Castables
High-purity aggregates
Tabular alumina or mullite aggregate for high purity, low creep and stable volume.
Typical applications Petrochemical units, high-temperature kilns, stoves
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Dense Castables 07
Abrasion-Resistant Castables
High-density, low wear
Engineered for cold crushing strength and erosion resistance under particulate flow.
Typical applications CFBC boilers, cement cyclones, ducts and chutes
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Dense Castables 08
Aluminium-Resistant Castables
Non-wetting
Non-wetting additives resist molten aluminium penetration and corundum growth.
Typical applications Aluminium melting and holding furnaces, launders
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Dense Castables 09
Phosphate-Bonded Castables
Chemically bonded
Phosphate bond gives strong adhesion, early strength and abrasion resistance.
Typical applications Repairs, aluminium and non-ferrous furnaces, wear zones
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Dense Castables 10
Acid-Resistant Castables
Low permeability
Formulated to resist acid condensate and chemical attack.
Typical applications Chimneys, flue ducts, sulphur recovery, chemical plants
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Insulating 11
Insulating Castables
Lightweight · low conductivity
Lightweight grades that cut heat loss and shell temperature as backup or low-duty hot-face linings.
Typical applications Backup linings, heater shells, kiln cars, ducts
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Gunning & Shotcrete 12
Dense Gunning Mass
Alumina-based
Dry-gunned for fast installation and repair of large areas without formwork.
Typical applications Furnace repairs, cyclones, kiln hoods, ladles
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Gunning & Shotcrete 13
Shotcrete / Wet-Gunning Castables
Low rebound
Pumped wet and sprayed, giving castable-quality linings with minimal rebound and dust.
Typical applications Large new linings, preheaters, reformers
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Ramming & Plastic 14
High-Alumina Ramming Mass
Dry / moist rammable
Rammed in place for dense, crack-resistant monolithic linings.
Typical applications Induction furnaces, troughs, burner openings
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Ramming & Plastic 15
Plastic Refractories
Air-, heat- or phosphate-setting
Mouldable mixes hand-rammed or pounded around anchors, with excellent thermal shock resistance.
Typical applications Boiler walls, burner blocks, door jambs, patch repairs
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Mortars & Coatings 16
Refractory Mortars
Grade-matched to bricks
Air- and heat-setting mortars matched to every Crown brick grade for strong, tight joints.
Typical applications All brickwork: fireclay, high alumina, mullite
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Mortars & Coatings 17
Patching & Coating Mixes
Trowel / spray applied
Quick repair and protective coatings that extend lining life between relines.
Typical applications Hot-face repairs, surface sealing, maintenance
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Engineered Shapes 18
PCPF Shapes
Precast & pre-fired
Precast, dried and pre-fired under controlled conditions. They arrive ready to install, so there is no on-site curing.
Typical applications Burner blocks, delta sections, well blocks, lances
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